Automation Controls Engineer (Atlas Copco)

Title: Automation Controls Engineer (Atlas Copco)

Location: Decatur, IL (100% Onsite)

Duration: 12 Months

Customer: CATERPILLAR

Visa: All US valid visa’s will work

We are seeking an experienced contractor to support programming, commissioning, and optimization of Atlas Copco Power Focus 8 (PF8) torque controllers at our manufacturing facility in Decatur.

Responsibilities:

• Configure, program, and commission Atlas Copco PF8 controllers.
• Develop and validate tightening strategies, PSETs, jobs, and multi-step fastening sequences.
• Perform Advanced Tool Programming (ATP) configuration and optimization.
• Configure and support Reject Management functionality, including repair/rework workflows and traceability requirements.
• Integrate torque systems with PLCs, barcode scanners, MES, and plant networks.
• Troubleshoot controller, tool, communication, and process-related issues.
• Support runoff, launch activities, operator training, and production startup.
• Document controller configurations, process settings, and troubleshooting procedures.

Required Qualifications:

• Proven hands-on experience with Atlas Copco Power Focus controllers, preferably PF8.
• Strong understanding of torque-controlled assembly processes and fastening applications.
• Experience with Advanced Tool Programming (ATP) and Reject Management software.
• Ability to create and modify tightening strategies, jobs, and error-proofing logic.
• Experience with industrial communications and manufacturing system integration.
• Ability to work independently with Manufacturing Engineering, Controls Engineering, Quality, and Operations teams.

Preferred Qualifications:

• Automotive or high-volume manufacturing experience.
• Launch, commissioning, and production support experience.
• Knowledge of torque traceability, quality systems, and error-proofing methodologies.