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ALTEN India Linkedin · Posted 10d ago

Design Engineer- Casting

India

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Indexed description

Job Role

Casting Parts Design Engineer (4-5 Years & 5-8years) – Automotive EV Products

Experience: 4-5 Years

Industry: Automotive / EV / Powertrain

Location: Chennai

Roles & Responsibilities

  • Design and develop aluminum and magnesium cast components for eAxle, Reducer, HV Motor, HV Inverter, OBC/DCDC, Actuators, and related EV products.
  • Create detailed 3D models and drawings using CATIA V5 / 3DEXPERIENCE.
  • Develop cast housings, covers, brackets, end shields, motor casings, gearbox casings, and structural components.
  • Perform parametric modeling using skeleton and Boolean methodologies.
  • Apply DFM/DFA guidelines for casting processes.
  • Define GD&T as per ASME Y14.5 standards.
  • Conduct tolerance stack-up analysis.
  • Work closely with CAE, manufacturing, tool design, and suppliers.
  • Support prototype, tooling, validation, and production activities.
  • Manage product data in PLM systems.

Required Technical Skills

  • CATIA V5 (Part Design, Assembly, Drafting)
  • Casting Design
  • High Pressure Die Casting (HPDC)
  • Gravity Die Casting
  • Sand Casting
  • Core & Cavity concept understanding
  • Draft Angle, Rib, Boss, Wall Thickness optimization
  • Shrinkage and Machining Allowance knowledge
  • GD&T
  • Tolerance Stack-up
  • DFM/DFA
  • PLM Tools (Teamcenter / Enovia / 3DX)

Manufacturing Knowledge

  • Aluminum Die Casting
  • Magnesium Casting
  • Injection Molding (added advantage)
  • Machining Process Understanding
  • Surface Treatment and Coating Requirements

Preferred Product Experience

  • eAxle Housing
  • Reducer Housing
  • HV Motor Housing
  • HV Inverter Housing
  • OBC/DCDC Enclosure
  • Actuator Housing
  • Cooling System Components

Education

  • B.E./B.Tech Mechanical Engineering

Education

  • B.E./B.Tech Mechanical Engineering

Why Join ALTEN India?

  • Opportunity to work with leading global aerospace clients.
  • Dynamic, innovation-driven environment with exposure to cutting-edge technologies.
  • Continuous learning and career growth opportunities.
  • Inclusive and collaborative workplace culture.
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