Planning Engineer
Indexed description
The role ensures optimal use of resources, on-time delivery, and alignment between sales, procurement, and production teams.
Key Responsibilities:
- Production Planning & Scheduling:
- Develop daily, weekly, and monthly production plans based on sales orders and forecasts
- Create detailed production schedules for coil manufacturing processes (fin pressing, tube expansion, brazing, testing, etc.)
- Ensure efficient machine loading and manpower utilization
- Adjust plans based on priority orders, delays, or material shortages
- Material Requirement Planning (MRP):
- Analyze Bill of Materials (BOM) for HVAC coils
- Coordinate with procurement to ensure timely availability of raw materials (copper tubes, aluminum fins, headers, etc.)
- Monitor inventory levels and avoid overstocking or shortages
- Track lead times and update planning parameters accordingly
- Coordination & Communication:
- Liaise with sales team regarding order priorities and delivery commitments
- Coordinate with production supervisors to ensure adherence to schedules
- Work closely with procurement, quality, and logistics teams
- Provide regular updates on production status and delays
- Capacity Planning:
- Evaluate production capacity vs. demand
- Identify bottlenecks in coil manufacturing processes
- Recommend solutions such as overtime, outsourcing, or process improvements
- Support expansion planning and equipment utilization analysis
- Monitoring & Reporting:
- Track key performance indicators (KPIs) such as:
- On-time delivery (OTD)
- Production efficiency
- Plan vs. actual output
- Prepare daily/weekly/monthly planning reports
- Analyze deviations and implement corrective actions
- Process Improvement:
- Identify inefficiencies in planning and production workflows
- Support lean manufacturing initiatives
- Improve scheduling accuracy and reduce lead times
- Participate in ERP/MRP system improvements
- Documentation & Systems:
- Maintain accurate planning data in ERP system
- Update routings, work centers, and production parameters
- Ensure proper documentation of production plans and revisions
- Bachelor's degree in mechanical/industrial engineering or related field
- 5-8 years experience in manufacturing planning (preferably HVAC or heat exchangers)
- Strong knowledge of ERP/MRP systems
- Good understanding of HVAC coil manufacturing processes
- Advanced Excel and data analysis skills
- Strong communication and problem-solving abilities
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