Production Engineer - Li-ion Battery Pack Assembly
Indexed description
Key Responsibilities
Production & Operations
- Manage end-to-end battery pack assembly operations
- Ensure production targets are met on time without compromising quality
- Monitor and optimize line efficiency, cycle time, and throughput
- Identify bottlenecks and implement continuous improvements in production flow
- Ensure strict adherence to SOPs (Standard Operating Procedures)
- Drive implementation of 5S, Lean Manufacturing, and Six Sigma practices
- Maintain high standards of process discipline and product quality
- Work closely with QA/QC teams to reduce defects and rework
- Ensure compliance with Li-ion battery safety standards and handling protocols
- Promote a strong safety culture across the production floor
- Conduct regular audits to ensure safe handling of cells, modules, and packs
- Ensure usage of proper PPE, ESD controls, and insulated tools
- Train, and supervise a team of technicians and operators
- Ensure professional work culture and discipline on the shop floor
- Allocate tasks effectively and monitor team performance
- Mentor team members and improve skill levels over time
- Coordinate with R&D, Supply chain, Design, and Quality teams
- Ensure availability of materials, tools, and manpower
- Plan production schedules and manage time effectively
- Ensure on-time delivery of battery packs
- Drive initiatives for process improvement and cost reduction
- Improve line layout, ergonomics, and productivity
- Implement data-driven decision-making using basic production metrics
- Strong understanding of:
- Li-ion battery pack assembly (cells, BMS, busbars, wiring, insulation)
- Manufacturing processes and line setup
- SOPs, Work Instructions, and documentation
- Knowledge of:
- 5S, Lean, Six Sigma fundamentals
- Basic electrical safety and battery handling practices
- Ability to:
- Manage teams professionally
- Improve processes with a quality-first mindset
- Handle pressure and meet deadlines
- Diploma / B.E / B.Tech in Electrical / Mechanical / Production / related field
- Experience in EV, ESS, or Battery Manufacturing Industry
- Exposure to BMS integration and testing is a plus
- Strong leadership and ownership mindset
- Attention to detail and quality-focused
- Good communication and coordination skills
- Problem-solving attitude
- High level of discipline and accountability
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